Complete Bottling Line

Used Bottling Line for ESL MILK up to 2500 bph


We present a used bottling line engineered for maximum efficiency and reliability in packaging ESL milk. Furthermore, this line is optimized to ensure continuous and high-quality production, with a nominal capacity of 2500 bottles per hour (bph).


Nominal Capacity and Configuration of the Bottling Line for ESL Milk


The nominal capacity of 2500 bph arises from a precise arrangement of the main components. Firstly, the line includes 12 filling heads and 1 capping head, ensuring a smooth and uniform flow during the bottling process. Moreover, it handles round PET bottles with a standard format of 1000 ml.


Product and Packaging Specifications


This line is designed for round PET bottles, with a standard format of 1000 ml. It accommodates both pasteurized and ESL pasteurized milk, ensuring maximum versatility in production.


Power Feeding and Distribution Features


The line requires an electrical supply of 400 Volts at 50 Hz and is configured for a three-phase distribution system with separate neutral and ground. Additionally, it requires a minimum pressure of 7 bar for the low-pressure compressed air system.


Filling Environment and Blow Molding


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The filling process occurs in an ultra-clean environment at a temperature of 4°C, ensuring maximum product quality and freshness. Moreover, the used blow molder, a Kosme KSB 4 L model, optimizes PET bottles of various sizes, with a production speed of up to 6800 bottles per hour.


Energy and Water Consumption


The line is designed for optimized energy and water consumption. It consumes an average of 36 kW of electricity, with an installed power of 56 kW. Additionally, it necessitates a cooling water flow of 6.6m3/h at a temperature of 5-7°C.


Performance and Efficiency


The line achieves a maximum output of 1700 bottles per hour per mold unit, thanks to pneumatic preform separation and precise servo motor controls. Moreover, it features short deaeration times, ensuring optimal use of blow molding time.


Additional Components


In addition to the blow molder and filling line, we specifically include the AVE mod. 12/12/1 MLK automatic monoblock for packaging fresh milk in 1000 ml PET bottles, complete with rinsing, filling, and capping systems. Furthermore, a SIMAC 2500BPH labeler and Mariani FS-T10 automatic shrink wrapper provide a comprehensive and automated packaging solution.


Optional upgrade of the ESL Monoblock


If needed the Monoblock present in the Used Bottling line for ESL milk can be complemented by some elements to enhance its functionality.

An H2O2 an H2O2 hydrogen peroxide injection system can be installed to sanitize the bottles.

An inlet screw would allow 1 ml of H2O2 to be nebulized, while a UV lamp on the capper would ensure the sterilization of the caps. A compressed air microfiltration system and a pressurized environment with HEPA filters would ensure a sterile environment.